Internal relay (memory bit) addressing in PLC Programming

Introduction

Internal relays are like invisible switches inside a PLC. They help store and control information without using physical parts.

To remember if a machine part is on or off during a process.

To create simple on/off flags for controlling other parts of the program.

To hold temporary data while the PLC runs its tasks.

To link different parts of a program without physical wiring.

To make the program easier to read and organize.

Syntax

PLC Programming

M0, M1, M2, ... Mn

Where M stands for memory bit (internal relay) and the number is its address.

Internal relays (memory bits) do not control physical outputs directly.

They act like small memory spots inside the PLC to store ON/OFF states.

Examples

Turn ON output Y0 only if memory bit M0 and input X0 are ON.

PLC Programming

LD M0
AND X0
OUT Y0

Set memory bit M1 to ON (true).

PLC Programming

SET M1

Reset memory bit M1 to OFF (false).

PLC Programming

RST M1

Sample Program

This program sets memory bit M0 when input X0 is ON. Then it checks if M0 and input X1 are ON to turn ON output Y0.

PLC Programming

LD X0
OUT M0
LD M0
AND X1
OUT Y0

Important Notes

Internal relays help keep the program flexible without extra hardware.

They are useful for creating conditions and remembering states inside the PLC.

Always check your PLC manual for the exact naming and number of internal relays.

Summary

Internal relays (memory bits) store ON/OFF states inside the PLC.

They do not control physical devices but help control logic.

Use them to remember conditions and link program parts.

Practice

1. What is the main purpose of an internal relay (memory bit) in PLC programming?

easy

A. To store ON/OFF states inside the PLC without controlling physical devices

B. To directly control motors and actuators

C. To provide power to sensors

D. To display output on the PLC screen

Solution

1. Step 1: Understand internal relay function

   Internal relays store ON/OFF states inside the PLC memory but do not control physical devices.

2. Step 2: Compare options

   Only To store ON/OFF states inside the PLC without controlling physical devices correctly describes this purpose; others mention controlling devices or power, which is incorrect.

3. Final Answer:

   To store ON/OFF states inside the PLC without controlling physical devices -> Option A

4. Quick Check:

   Internal relay = memory bit for logic [OK]

Hint: Internal relays remember states, not control devices [OK]

Common Mistakes:

• Confusing internal relays with output devices
• Thinking internal relays supply power
• Assuming internal relays display information

2. Which of the following is the correct syntax to address an internal relay (memory bit) named M10 in a PLC program?

easy

A. D10

B. X10

C. Y10

D. M10

Solution

1. Step 1: Identify internal relay address format

   Internal relays are commonly addressed with the letter 'M' followed by a number, e.g., M10.

2. Step 2: Match options to address format

   M10 uses 'M10', which is correct. Other options use letters for inputs (X), outputs (Y), or data registers (D).

3. Final Answer:

   M10 -> Option D

4. Quick Check:

   Internal relay = M + number [OK]

Hint: Internal relays start with 'M' in address [OK]

Common Mistakes:

• Using input (X) or output (Y) addresses for internal relays
• Confusing data registers (D) with memory bits
• Omitting the letter prefix

3. Given the following ladder logic snippet, what is the state of internal relay M5 after the rung executes?

--[ ]--[ ]--(M5)\n   I1   I2

Inputs: I1 = ON, I2 = OFF

medium

A. ON

B. OFF

C. Toggle

D. Undefined

Solution

1. Step 1: Analyze input conditions

   The rung has two contacts in series: I1 and I2. I1 is ON, I2 is OFF.

2. Step 2: Determine relay output state

   Both inputs must be ON for M5 to energize. Since I2 is OFF, M5 remains OFF.

3. Final Answer:

   OFF -> Option B

4. Quick Check:

   Series contacts require all ON for output ON [OK]

Hint: Series contacts need all ON to energize relay [OK]

Common Mistakes:

• Assuming relay toggles automatically
• Ignoring OFF input in series
• Confusing parallel and series logic

4. In the following PLC code snippet, there is an error in addressing the internal relay. Identify the error:

LD X0\nAND M1\nOUT M2

What is the error?

medium

A. Using M1 as input in AND instruction is invalid

B. Incorrect internal relay address M2 in OUT instruction

C. No error, code is correct

D. Using input address X0 instead of internal relay

Solution

1. Step 1: Review each instruction

   LD X0 loads input X0 state, AND M1 uses internal relay M1 as condition, OUT M2 sets internal relay M2.

2. Step 2: Check addressing validity

   Inputs (X) and internal relays (M) are correctly used. M1 and M2 are valid internal relay addresses.

3. Final Answer:

   No error, code is correct -> Option C

4. Quick Check:

   Input and internal relay addresses used properly [OK]

Hint: Inputs use X, internal relays use M; both valid here [OK]

Common Mistakes:

• Thinking internal relays can't be inputs
• Assuming OUT can't target internal relays
• Confusing input and output addresses

5. You want to use internal relays M10 and M11 to remember if two sensors S1 and S2 were ON at any time during a process. Which ladder logic sequence correctly sets M10 and M11 to ON when their respective sensors turn ON, and keeps them ON until reset?

hard

A. --[S1]--(M10)\n--[M10]--(M10)\n--[S2]--(M11)\n--[M11]--(M11)\n--[Reset]--(/M10)\n--[Reset]--(/M11)

B. --[S1]--(M10)\n--[S2]--(M11)\n--[Reset]--(/M10)\n--[Reset]--(/M11)

C. --[S1]--(M10)\n--[S2]--(M11)\n--[Reset]--(M10)\n--[Reset]--(M11)

D. --[S1]--(M10)\n--[S2]--(M11)\n--[Reset]--(M10)\n--[Reset]--(/M11)

Solution

1. Step 1: Understand latch logic for memory bits

   To keep M10 and M11 ON after sensors turn ON, latch logic uses the internal relay itself in parallel with the sensor input.

2. Step 2: Analyze options for latch and reset

   --[S1]--(M10)\n--[M10]--(M10)\n--[S2]--(M11)\n--[M11]--(M11)\n--[Reset]--(/M10)\n--[Reset]--(/M11) shows M10 and M11 set by sensors and latched by themselves, with reset contacts to turn them OFF. Others lack latching or proper reset.

3. Final Answer:

   --[S1]--(M10)\n--[M10]--(M10)\n--[S2]--(M11)\n--[M11]--(M11)\n--[Reset]--(/M10)\n--[Reset]--(/M11) -> Option A

4. Quick Check:

   Latching uses self-holding contact + reset to clear [OK]

Hint: Latch with self-contact to hold ON until reset [OK]

Common Mistakes:

• Not using latch (self-holding) contacts
• Resetting only one relay
• Using reset coil instead of reset contact