CNC Programming Interview Questions: Key Concepts and Examples
Common
CNC programming interview questions focus on understanding G-code syntax, toolpath generation, machine setup, and troubleshooting. Interviewers often ask for examples of G-code commands, how to optimize programs, and how to handle errors during machining.Syntax
G-code is the language used to control CNC machines. It consists of commands starting with letters like G or M followed by numbers. For example, G01 means a linear move, and M03 starts the spindle.
Each line usually has a command and parameters like coordinates or speeds.
gcode
N10 G21 (Set units to millimeters) N20 G90 (Set absolute positioning) N30 M03 S1000 (Start spindle at 1000 RPM) N40 G01 X50 Y25 F200 (Move linearly to X=50, Y=25 at feed rate 200) N50 M05 (Stop spindle) N60 M30 (End program)
Example
This example shows a simple CNC program that moves the tool to a point, starts the spindle, cuts a line, and stops the spindle.
gcode
N10 G21 N20 G90 N30 M03 S1200 N40 G01 X100 Y0 F150 N50 G01 X100 Y100 F150 N60 M05 N70 M30
Output
The machine moves in millimeters, starts the spindle at 1200 RPM, cuts a line from the origin to X=100 Y=0, then to X=100 Y=100, stops the spindle, and ends the program.
Common Pitfalls
Common mistakes include forgetting to set units (G20 for inches or G21 for millimeters), mixing absolute (G90) and incremental (G91) positioning without care, and not stopping the spindle (M05) before program end.
Also, incorrect feed rates or missing safety commands can cause machine errors or damage.
gcode
Wrong: N10 G90 N20 G01 X50 Y50 F100 N30 G91 N40 G01 X10 Y10 F100 Right: N10 G90 N20 G01 X50 Y50 F100 N30 G91 N40 G01 X10 Y10 F100 N50 G90 (Return to absolute positioning)
Quick Reference
| Command | Description |
|---|---|
| G00 | Rapid positioning (fast move) |
| G01 | Linear interpolation (cutting move) |
| G02 | Clockwise arc |
| G03 | Counterclockwise arc |
| G20 | Set units to inches |
| G21 | Set units to millimeters |
| G90 | Absolute positioning |
| G91 | Incremental positioning |
| M03 | Spindle on clockwise |
| M05 | Spindle stop |
| M30 | End program |
Key Takeaways
Understand basic G-code commands and their syntax for CNC programming.
Always set units and positioning mode explicitly to avoid errors.
Use spindle and feed rate commands carefully to ensure safe machining.
Test simple programs to verify machine behavior before complex jobs.
Be aware of common mistakes like mixing positioning modes or missing stops.