Modbus TCP/IP in PLC Programming - Cheat Sheet & Quick Revision

Recall & Review

beginner

What is Modbus TCP/IP?

Modbus TCP/IP is a communication protocol used to connect industrial electronic devices over Ethernet networks. It allows devices like PLCs and sensors to exchange data using a simple and standard method.

beginner

What does the 'TCP/IP' in Modbus TCP/IP stand for?

TCP/IP stands for Transmission Control Protocol/Internet Protocol. It is the set of rules that allows devices to communicate over the internet or local networks reliably.

intermediate

How does a Modbus TCP/IP client and server interact?

The client (master) sends requests to the server (slave) to read or write data. The server responds with the requested data or confirmation. This request-response pattern helps devices share information clearly.

intermediate

What is a Modbus function code?

A function code tells the server what action the client wants to perform, like reading or writing data. For example, function code 03 reads holding registers, and 06 writes a single register.

beginner

Why is Modbus TCP/IP popular in industrial automation?

It is simple, open, and works over standard Ethernet networks. This makes it easy to connect many devices without special hardware, saving time and money.

What type of network does Modbus TCP/IP use?

A Wi-Fi

B Bluetooth

C Ethernet

D Serial RS-232

Modbus TCP/IP uses Ethernet networks to communicate between devices.

In Modbus TCP/IP, who initiates communication?

A Server

B Broadcast message

C Both at the same time

D Client

The client (master) initiates communication by sending requests to the server (slave).

Which Modbus function code is used to read holding registers?

A 01

B 03

C 05

D 06

Function code 03 is used to read holding registers in Modbus.

What does a Modbus server do when it receives a request?

A Processes the request and sends a response

B Ignores the request

C Sends a request to the client

D Broadcasts to all devices

The server processes the client's request and sends back the appropriate response.

Why is Modbus TCP/IP preferred over serial Modbus in many cases?

A It supports longer distances and faster speeds over Ethernet

B It uses wireless signals

C It requires special cables

D It is slower but more secure

Modbus TCP/IP uses Ethernet, which supports longer distances and faster communication than serial connections.

Explain how Modbus TCP/IP communication works between a client and a server.

Think about who starts the conversation and how the devices exchange data.

List the main advantages of using Modbus TCP/IP in industrial automation.

Consider why factories choose this protocol over others.

Practice

1. What is the main purpose of Modbus TCP/IP in PLC programming?

easy

A. To convert analog signals to digital

B. To program PLCs using ladder logic

C. To allow devices to communicate over Ethernet using simple commands

D. To create graphical user interfaces for PLCs

Solution

1. Step 1: Understand Modbus TCP/IP function

   Modbus TCP/IP is a communication protocol that enables devices to exchange data over Ethernet networks.

2. Step 2: Identify the main use

   It uses simple commands to read and write data between devices, facilitating communication.

3. Final Answer:

   To allow devices to communicate over Ethernet using simple commands -> Option C

4. Quick Check:

   Modbus TCP/IP = Ethernet communication protocol [OK]

Hint: Modbus TCP/IP is about device communication over Ethernet [OK]

Common Mistakes:

• Confusing Modbus TCP/IP with PLC programming languages
• Thinking it converts signals instead of communicating data
• Assuming it creates user interfaces

2. Which of the following is the correct syntax to read holding registers using Modbus TCP/IP function code in a PLC script?

easy

A. ReadHoldingRegisters(address, quantity)

B. WriteCoils(address, quantity)

C. ReadInputStatus(address, quantity)

D. WriteHoldingRegisters(address, quantity)

Solution

1. Step 1: Identify function codes for reading registers

   Modbus function code 03 reads holding registers, typically called ReadHoldingRegisters.

2. Step 2: Match syntax to function

   ReadHoldingRegisters(address, quantity) correctly represents reading holding registers by specifying start address and number of registers.

3. Final Answer:

   ReadHoldingRegisters(address, quantity) -> Option A

4. Quick Check:

   Read holding registers = ReadHoldingRegisters() [OK]

Hint: Read holding registers uses ReadHoldingRegisters() function [OK]

Common Mistakes:

• Using Write functions instead of Read
• Confusing coils with registers
• Using incorrect function names

3. Given the following PLC script snippet using Modbus TCP/IP:

response = ReadCoils(10, 5)
print(response)

What is the expected output if coils 10 to 14 are ON, OFF, ON, OFF, ON respectively?

medium

A. [1, 0, 1, 0, 1]

B. Error: Invalid function

C. [ON, OFF, ON, OFF, ON]

D. [True, False, True, False, True]

Solution

1. Step 1: Understand ReadCoils function output

   ReadCoils returns a list of boolean values representing coil states: True for ON, False for OFF.

2. Step 2: Map coil states to boolean list

   Coils 10 to 14 states ON, OFF, ON, OFF, ON map to [True, False, True, False, True].

3. Final Answer:

   [True, False, True, False, True] -> Option D

4. Quick Check:

   Coil states as booleans = [True, False, True, False, True] [OK]

Hint: ReadCoils returns booleans True/False, not strings or numbers [OK]

Common Mistakes:

• Expecting numeric 1/0 instead of True/False
• Using string 'ON'/'OFF' instead of booleans
• Assuming function returns error

4. A PLC script using Modbus TCP/IP to write to coils is:

WriteCoils(5, [True, False, True])

Which of the following correctly describes the WriteCoils function?

medium

A. The function WriteCoils requires a starting address and a list of boolean values

B. The list should contain integers 1 and 0 instead of booleans

C. The function WriteCoils only writes single coil, not multiple

D. The address 5 is out of range for coils

Solution

1. Step 1: Check WriteCoils function parameters

   WriteCoils expects a starting address and a list of boolean values to write multiple coils.

2. Step 2: Verify parameter usage

   The given call correctly provides the starting address and list of boolean values.

3. Step 3: Analyze options

   The accurate statement is that the function requires a starting address and a list of boolean values. Other statements are incorrect: address range is not specified as invalid, booleans are appropriate (not integers), and the function supports multiple coils.

4. Final Answer:

   The function WriteCoils requires a starting address and a list of boolean values -> Option A

5. Quick Check:

   WriteCoils(address, bool list) is correct syntax [OK]

Hint: WriteCoils needs address plus boolean list, not integers [OK]

Common Mistakes:

• Using integers instead of booleans
• Assuming WriteCoils writes only one coil
• Ignoring address range validity

5. You want to read 10 holding registers starting at address 100 and write the sum of their values to register 200 using Modbus TCP/IP in a PLC script. Which approach correctly combines reading, summing, and writing?

hard

A. values = ReadCoils(100, 10)
sum_val = sum(values)
WriteHoldingRegisters(200, sum_val)

B. values = ReadHoldingRegisters(100, 10)
sum_val = sum(values)
WriteHoldingRegisters(200, [sum_val])

C. values = ReadHoldingRegisters(100, 10)
sum_val = sum(values)
WriteCoils(200, sum_val)

D. values = ReadHoldingRegisters(100, 10)
sum_val = sum(values)
WriteHoldingRegisters(200, sum_val[0])

Solution

1. Step 1: Read holding registers correctly

   Use ReadHoldingRegisters(100, 10) to get 10 registers starting at 100.

2. Step 2: Sum the values and write properly

   Sum the list with sum(values), then write the sum as a list [sum_val] to register 200 using WriteHoldingRegisters.

3. Step 3: Check other options for errors

   values = ReadCoils(100, 10)
   sum_val = sum(values)
   WriteHoldingRegisters(200, sum_val)

   reads coils instead of registers;

   values = ReadHoldingRegisters(100, 10)
   sum_val = sum(values)
   WriteCoils(200, sum_val)

   writes to coils instead of registers;

   values = ReadHoldingRegisters(100, 10)
   sum_val = sum(values)
   WriteHoldingRegisters(200, sum_val[0])

   incorrectly indexes sum_val which is an int, causing error.

4. Final Answer:

   values = ReadHoldingRegisters(100, 10) sum_val = sum(values) WriteHoldingRegisters(200, [sum_val]) -> Option B

5. Quick Check:

   Read registers, sum list, write list with sum [OK]

Hint: Read registers, sum list, write sum as single-item list [OK]

Common Mistakes:

• Reading coils instead of registers
• Writing to coils instead of registers
• Passing integer instead of list to WriteHoldingRegisters